ABAAB Blown Film Machine for Agricultural Film China Factory Suppliers
The ABA/AB Blown Film Machine for Agricultural Film is a high-performance industrial solution engineered for the production of premium agricultural plastics. Utilizing advanced three-layer co-extrusion technology, this system allows the middle layer to be composed of recycled materials, significantly reducing raw material costs while maximizing resource sustainability and operational productivity.
Designed for versatility and precision, this machinery can be configured with optional rotary dies and horizontal traction rotary systems to meet specific production requirements. By integrating high-precision structural components with intuitive electronic controls, it ensures a stable, smooth, and highly efficient extrusion process tailored for the demanding standards of the agricultural film industry.
Detailed Parameters
| Film Width Range | 1000mm - 3000mm (Depending on Model) | Film Thickness (LDPE) | 0.02 - 0.15mm |
|---|---|---|---|
| Production Output | 100kg/h - 500kg/h | Compatible Materials | HDPE, LDPE, LLDPE, CACO3, Recycled Materials |
| Screw Diameter | Φ65mm to Φ100mm | L/D Ratio | 32:1 (Equipped with force feeding) |
| Gear Box Models | 200# to 315# (x2) | Main Motor Power | 37kW to 75kW (x2) |
| Die Diameter | Φ350mm to Φ750mm | Control System | Fully Automatic System Control |
Key Advantages
Resource Recycling
Three-layer co-extrusion allows the middle layer to use recycled materials, drastically lowering costs without compromising film quality.
Energy Efficiency
Employs advanced energy-saving technology to reduce power consumption and lower overall production overhead.
High Stability
Precision electronic controls and robust structural design ensure smooth, vibration-free operation for consistent film thickness.
Automated Control
Fully automatic system control simplifies the operation process and reduces the need for complex manual adjustments.
Customizable Design
Equipment can be tailored to specific industry needs, including die size, screw diameter, and traction options.
Versatile Raw Materials
Compatible with a wide range of polymers including HDPE, LDPE, LLDPE, and CACO3 fillers for various film grades.
Product Gallery
Management Platforms
Material Feeding
Force feeding system ensures stable material flow and prevents surging during high-output runs.
Thermal Control
Precision temperature management across the three extruders for optimal melt homogeneity.
System Monitoring
Real-time monitoring of motor load and screw speed to prevent mechanical failure.
Quality Alerts
Integrated alarms for temperature deviations or pressure spikes to ensure film consistency.
Die Adjustment
Precise die gap control to maintain uniform wall thickness across the entire film width.
Traction Control
Advanced horizontal traction systems to optimize the bubble stability and film winding.
Investment Return Comparison
| Comparison Factor | Single Layer Machine | ABA/AB Co-extrusion |
|---|---|---|
| Material Cost | High (100% Virgin) | Low (Recycled Middle Layer) |
| Production Efficiency | Standard | Enhanced (Higher Throughput) |
| Product Versatility | Basic Film | Multi-functional Ag-Films |
| Energy Consumption | Traditional | Optimized Energy Saving |
| ROI Period | Medium | Fast (due to cost savings) |
Frequently Asked Questions
Q: What are the main benefits of the ABA structure for agricultural films?
The ABA structure allows for the use of recycled materials in the middle layer (B) while maintaining high-quality virgin materials on the outer layers (A). This significantly reduces production costs without sacrificing the strength or UV resistance of the film.
Q: Can this machine handle HDPE and LLDPE blends?
Yes, the machine is fully compatible with HDPE, LDPE, LLDPE, and CACO3. It is specifically designed to handle these raw materials to produce durable agricultural films.
Q: Is the rotary die option recommended for wide films?
Absolutely. The rotary die and horizontal traction options are highly recommended for wider film production to ensure stability and minimize gauge variation across the film width.
Q: How does the force feeding system improve production?
The force feeding system ensures that raw materials are consistently pushed into the screw, preventing voids or fluctuations in flow, which results in a more stable bubble and higher output.
Q: What is the typical lifespan of the screw and barrel in these machines?
Our screws and barrels are manufactured with high-precision wear-resistant alloys, ensuring a long operational life even when processing recycled materials or CACO3 fillers.
Q: Can the machine be customized for specific film thicknesses?
Yes, the equipment is highly customizable. We can adjust the screw L/D ratio, die size, and control systems to meet your specific thickness and width requirements.
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