35 Layer CoExtrusion Heavy Packaging Film Blowing Machine China Factory Suppliers
The FFS 3-5 Co-Extrusion Heavy Packaging Film Blowing Machine is a premier industrial solution specifically engineered for the production of high-strength, high-performance packaging films. By utilizing a sophisticated multi-layer co-extrusion process (supporting 3 to 5 layers), this system enables the seamless blending of HDPE, LLDPE, PP, and reinforcement layers like PA, resulting in films with exceptional tensile strength, puncture resistance, and superior impact durability.
Designed to tackle high-viscosity materials with ease, the FFS series integrates an advanced PLC control system and a cutting-edge cooling mechanism to ensure maximum bubble stability. This technical synergy not only guarantees uniform thickness and a high-gloss finish but also boosts overall production efficiency by 15%-20%, making it the definitive choice for manufacturers targeting the premium heavy-duty and high-barrier industrial packaging markets.
Detailed Parameters
| Model | 65-85-65/1000 | Film Width | 800mm |
|---|---|---|---|
| Film Thickness | 0.03-0.2mm | Output Capacity | 350kg/h |
| Raw Materials | LDPE/LLDPE/MLLDPE/HDPE/POE | Screw Diameter | φ65/85/65 |
| L/D Ratio | 32:1 (Force Feeding) | Gear Box | 200#/225/200# |
| Main Motor | 45kw/55kw/45kw | Die Diameter | φ200mm |
Key Advantages
Extreme Durability
Equipped with high-strength alloy screws and barrels to minimize wear and efficiently plasticize high-viscosity materials.
Precision PLC Control
Accurate management of extrusion temperature, take-off speed, and blow-up ratio for consistent film quality.
High-Barrier Performance
Produces films with excellent resistance to oxygen and moisture, significantly extending the shelf life of packaged products.
Optimized Cooling
Advanced cooling system enhances bubble stability, boosting production speeds by up to 20%.
Superior Aesthetics
Delivers a smooth, high-gloss surface and supports online multi-color printing for professional branding.
Flexible Formulation
The 5-layer system allows versatile material combinations to meet rigorous global industry standards.
Product Gallery
Management Platforms
Material Feeding
Force-feeding system ensures stable raw material input for high-viscosity blends.
Temperature Control
Multi-zone heating management for precise plasticization of PE and PP materials.
Tension Monitoring
Automatic tension control prevents film stretching and maintains uniform thickness.
Bubble Stability
Advanced air ring cooling stabilizes the bubble for significantly higher production speeds.
Winding Precision
Automated winding system ensures neat, tight rolls for simplified logistics.
Layer Calibration
Easy adjustment of the 3-5 layer ratio to optimize film properties on the fly.
Investment Return Comparison
| Performance Metric | Standard Single-Layer | FFS Co-Extrusion System |
|---|---|---|
| Production Rate | Standard | 15%-20% Higher |
| Film Strength | Basic | High Tensile & Puncture Resistant |
| Material Versatility | Limited | Multi-Material (HDPE/LLDPE/PA) |
| Thickness Uniformity | Manual Adjustment | PLC Automated Control |
| Market Value | Commodity Grade | Premium High-Barrier Grade |
Frequently Asked Questions
Q: What raw materials are compatible with this blown film machine?
The machine is compatible with HDPE, LLDPE, LDPE, MLLDPE, and POE. It also supports the addition of toughening agents or composite reinforcement layers like PA for enhanced strength.
Q: How does the 3-5 layer co-extrusion benefit my product?
Multi-layer extrusion allows you to combine different materials to create films with specific properties, such as combining an outer layer for gloss and an inner layer for oxygen barrier properties.
Q: Can this machine produce printed packaging films?
Yes, the system supports online multi-color printing, ensuring that prints are clear, adherent, and professionally finished.
Q: What is the advantage of the high-performance cooling system?
The improved cooling system enhances bubble stability, which allows for faster extrusion speeds and a production increase of approximately 15% to 20%.
Q: How is film thickness consistency maintained?
Consistency is ensured through a combination of a precise PLC control system and an automatic tension control winding system.
Q: Are the technical specifications customizable?
Yes, parameters such as die size, screw diameter, and output capacity can be customized according to your specific raw material characteristics and production needs.
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