ABAAB Coextrusion Blown Film Machine for Agricultural Film China Factory Suppliers
The ABA/AB Blown Film Machine for Agricultural Film is a high-performance industrial solution engineered specifically for the production of premium agricultural plastics. By utilizing advanced three-layer co-extrusion technology, this system allows the middle layer to be composed of recycled materials, significantly reducing raw material costs while maximizing resource sustainability and operational productivity without compromising the final film quality.
Designed for versatility and precision, this machinery integrates high-precision structural components with intuitive electronic controls to ensure a stable, smooth, and highly efficient extrusion process. Whether you require optional rotary dies or horizontal traction rotary systems, this equipment is tailored to meet the most demanding standards of the global agricultural film industry, providing a competitive edge in both cost and performance.
Detailed Parameters
| Film Width Range | 1000mm - 3000mm (Depending on Model) | Film Thickness (LDPE) | 0.02 - 0.15mm |
|---|---|---|---|
| Production Output | 100kg/h - 500kg/h | Compatible Materials | HDPE, LDPE, LLDPE, CACO3, Recycled Materials |
| Screw Diameter | Φ65mm to Φ100mm | L/D Ratio | 32:1 (Equipped with force feeding) |
| Gear Box Models | 200# to 315# (x2) | Main Motor Power | 37kW to 75kW (x2) |
| Die Diameter | Φ350mm to Φ750mm | Control System | Fully Automatic System Control |
Key Advantages
Resource Recycling
Three-layer co-extrusion allows recycled materials in the middle layer, drastically lowering costs.
Energy Efficiency
Employs advanced energy-saving technology to reduce power consumption and production overhead.
High Stability
Precision electronic controls ensure smooth, vibration-free operation for consistent thickness.
Automated Control
Fully automatic system control simplifies operation and reduces manual adjustments.
Customizable Design
Tailored options for die size, screw diameter, and traction to meet specific industry needs.
Versatile Raw Materials
Compatible with HDPE, LDPE, LLDPE, and CACO3 fillers for various film grades.
Product Gallery
Management Platforms
Material Feeding
Force feeding system ensures stable material flow and prevents surging during high-output runs.
Thermal Control
Precision temperature management across three extruders for optimal melt homogeneity.
System Monitoring
Real-time monitoring of motor load and screw speed to prevent mechanical failure.
Quality Alerts
Integrated alarms for temperature deviations or pressure spikes to ensure consistency.
Die Adjustment
Precise die gap control to maintain uniform wall thickness across the entire film width.
Traction Control
Advanced horizontal traction systems to optimize bubble stability and film winding.
Investment Return Comparison
| Comparison Factor | Single Layer Machine | ABA/AB Co-extrusion |
|---|---|---|
| Material Cost | High (100% Virgin) | Low (Recycled Middle Layer) |
| Production Efficiency | Standard | Enhanced (Higher Throughput) |
| Product Versatility | Basic Film | Multi-functional Ag-Films |
| Energy Consumption | Traditional | Optimized Energy Saving |
| ROI Period | Medium | Fast (due to cost savings) |
Frequently Asked Questions
Q: What are the main benefits of the ABA structure for agricultural films?
The ABA structure allows for the use of recycled materials in the middle layer (B) while maintaining high-quality virgin materials on the outer layers (A), reducing costs without sacrificing strength or UV resistance.
Q: Can this machine handle HDPE and LLDPE blends?
Yes, the machine is fully compatible with HDPE, LDPE, LLDPE, and CACO3, specifically designed to produce durable agricultural films from these blends.
Q: Is the rotary die option recommended for wide films?
Absolutely. The rotary die and horizontal traction options are highly recommended for wider film production to ensure stability and minimize gauge variation.
Q: How does the force feeding system improve production?
The force feeding system ensures raw materials are consistently pushed into the screw, preventing voids or fluctuations, resulting in a more stable bubble and higher output.
Q: What is the typical lifespan of the screw and barrel?
Our screws and barrels are manufactured with high-precision wear-resistant alloys, ensuring a long operational life even when processing recycled materials or CACO3 fillers.
Q: Can the machine be customized for specific film thicknesses?
Yes, the equipment is highly customizable. We can adjust the screw L/D ratio, die size, and control systems to meet your specific thickness and width requirements.
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