HighSpeed 3 Layer ABC Blown Film Machine | Professional China Factory Suppliers
The High-Speed 3 Layer ABC Blown Film Production Line is a professional-grade extrusion system meticulously engineered for high-performance packaging applications. By utilizing cutting-edge three-layer co-extrusion technology, this machine enables the production of high-quality films with superior mechanical strength and versatility, serving as a critical asset for manufacturers looking to maximize their output of LDPE, LLDPE, and HDPE films.
Designed for maximum precision and industrial durability, the system integrates a sophisticated rotary haul-off tower to ensure exceptional film thickness uniformity and an automated EPC (Edge Position Control) device for flawless winding precision. Whether operating for large-scale industrial production or specialized small-batch runs, this energy-efficient line streamlines the entire manufacturing process while significantly reducing operational costs and the overall carbon footprint.
Detailed Parameters
| Film Width Range | 600mm - 2200mm (Model dependent) | Film Thickness | 0.02mm - 0.2mm |
|---|---|---|---|
| Production Output | 250kg/h - 380kg/h | Raw Materials | HDPE / LDPE / LLDPE / MDPE / EVA |
| Screw Diameter | Φ50/55/50 to Φ65/75/65 | L/D Ratio | 32:1 (Equipped with Force Feeding) |
| Gear Box Options | 173# / 180# / 200# / 225# | Main Motor Power | 18.5kw - 45kw |
| Die Diameter | Φ300mm / Φ350mm / Φ400mm / Φ500mm | Customization | Available based on specific raw material needs |
Key Advantages
Extended Screw Life
Utilizes dual-alloy forced-feeding screws with extreme hardness, lasting 3-5 times longer than standard screws under high pressure.
High-Speed Efficiency
Optimized for rapid plasticization and output, ensuring maximum productivity without compromising film integrity.
Uniform Thickness
Equipped with a rotary haul-off tower that guarantees consistent film thickness across the entire web.
Precision Winding
The integrated EPC (Edge Position Control) device ensures neat, precise winding for easier downstream processing.
Material Flexibility
Seamlessly processes LDPE, LLDPE, and HDPE to create multi-layer films with enhanced mechanical properties.
Energy Saving
Low power consumption design reduces operating costs and helps lower your facility's carbon footprint.
Product Gallery
Management Platforms
Material Handling
Efficient feeding systems for HDPE/LDPE particles to maintain steady extrusion pressure.
Automation Control
High levels of automation to streamline production and improve overall product consistency.
Thermal Monitoring
Precise temperature control across the ABC layers to ensure optimal melting and fusion.
Stability Alerts
Real-time monitoring of screw pressure and motor load to prevent unplanned downtime.
Quality Assurance
Systematic checks on film thickness and edge alignment via the integrated EPC system.
Custom Calibration
Adjustable parameters for die size and raw material characteristics for bespoke orders.
Investment Return Comparison
| Performance Metric | Standard 3-Layer Line | High-Speed ABC Line |
|---|---|---|
| Screw Service Life | Baseline (1x) | 3x - 5x Longer |
| Energy Consumption | Standard | Reduced (Eco-efficient) |
| Winding Precision | Manual/Basic | Automated EPC Control |
| Thickness Variance | Moderate | Ultra-Low (Rotary Tower) |
| Production Speed | Medium | High-Speed Optimized |
Frequently Asked Questions
Q: What materials can the High-Speed ABC Blown Film Machine process?
The machine is highly versatile and can process HDPE, LDPE, LLDPE, MDPE, and EVA, allowing for a wide range of packaging properties.
Q: How does the ABC three-layer structure benefit the final film?
The multi-layer co-extrusion allows you to combine different resin properties, resulting in films with enhanced strength, better clarity, and improved barrier properties.
Q: What is the function of the EPC device in this production line?
The Edge Position Control (EPC) device automatically monitors the film edge during winding to ensure the roll is neat and perfectly aligned.
Q: Why are dual-alloy forced-feeding screws used?
These screws offer superior hardness and wear resistance, enabling stable plasticization under high-speed and high-pressure conditions while extending the lifespan by 3-5 times.
Q: Can the machine parameters be customized for specific products?
Yes, the die size, screw diameter, and motor power can be customized based on your required film width, thickness, and raw material characteristics.
Q: In which industries is this ABC film machine typically applied?
It is widely used in food packaging, pharmaceutical packaging, and general consumer goods packaging due to its high efficiency and product quality.
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