Automatic ABC IBC Blown Film Machine China Factory and Suppliers
The Automatic ABC(IBC) Blown Film Machine is a high-performance three-layer co-extrusion system engineered for the modern packaging industry. By integrating advanced IBC internal cooling technology and a precision-engineered extrusion process, this machine delivers superior film quality with exceptional stability, making it the ideal solution for producing high-barrier, multi-layer plastic films.
Designed with a focus on sustainability and operational efficiency, the system utilizes a low-energy consumption profile to significantly reduce overhead costs. From its sophisticated PLC control system to its high-output capabilities, this machine optimizes the production of HDPE, LDPE, LLDPE, and EVA films, ensuring consistent thickness and exceptional clarity for demanding industrial applications.
Detailed Parameters
| Raw Material | HDPE / LDPE / LLDPE / MDPE / EVA | Film Thickness | LDPE 0.02 – 0.2mm |
|---|---|---|---|
| Max Output | Up to 700kg/h (Model Dependent) | Film Width Range | 600mm – 2600mm |
| Screw Diameter | Φ50/55/50 to Φ95/110/95 | L/D Ratio | 32:1 (Equipped with force feeding) |
| Main Motor Power | 30kW to 160kW | Die Diameter | Φ300mm to Φ650mm |
| Control System | Advanced PLC Interface | Cooling System | IBC Internal Cooling |
Key Advantages
Energy Efficiency
Utilizes variable speed servo motors and automatic air rings to minimize energy loss and lower operational costs.
Increased Productivity
IBC internal cooling and efficient extrusion technology increase production capacity by over 30%.
Precision Control
Integrated thickness control systems and photoelectric correction ensure consistent film quality and stability.
Intuitive Interface
User-friendly PLC system with real-time data display for melt pressure and temperature optimization.
Low Noise Operation
Designed to meet environmental protection requirements with reduced noise levels during high-speed runs.
Automatic Winding
Features surface center clearance winding and fully automatic systems to reduce manual intervention.
Product Gallery
Management Platforms
Material Handling
Optimized feeding systems supporting HDPE, LDPE, and LLDPE for seamless material transitions.
Thermal Management
PID parameter optimization for precise temperature control across all three extrusion layers.
Real-time Monitoring
Instant display of melt pressure and system diagnostics to prevent downtime.
Automated Correction
Photoelectric correction devices ensure the film remains centered during high-speed winding.
Output Optimization
Adjustable screw speeds and die sizes tailored to specific film width and thickness needs.
Smart Diagnostics
Advanced PLC troubleshooting interface simplifies maintenance for operators of all skill levels.
Investment Return Comparison
| Performance Metric | Standard 3-Layer Machine | Automatic ABC(IBC) Machine |
|---|---|---|
| Production Speed | Baseline Output | +30% Increase in Productivity |
| Energy Consumption | Standard Power Draw | Significantly Reduced (Servo Driven) |
| Labor Requirement | High Manual Intervention | Low (Fully Automated Winding) |
| Film Consistency | Manual Adjustment | Automatic Thickness Control |
| Cooling Efficiency | External Air Ring | Advanced IBC Internal Cooling |
Frequently Asked Questions
Q: What are the main advantages of ABC co-extrusion over single layer?
ABC co-extrusion allows for three different layers of materials, enabling the combination of strength, barrier properties, and gloss in a single film, which is impossible with single layer machines.
Q: How does the IBC internal cooling system improve productivity?
The IBC system cools the film from the inside, allowing the bubble to solidify faster. This permits higher extrusion speeds and increases overall output by over 30%.
Q: Which raw materials are compatible with this blown film machine?
The machine is highly versatile and supports HDPE, LDPE, LLDPE, MDPE, and EVA, depending on your specific packaging requirements.
Q: Can the machine specifications be customized?
Yes, parameters such as die size, screw diameter, and film width can be customized based on your raw material characteristics and desired film thickness.
Q: How does the PLC system assist the operator?
The PLC system provides a real-time display of melt pressure and temperature, supports PID optimization, and offers easy troubleshooting to reduce operational errors.
Q: How is the energy efficiency achieved in this model?
Energy efficiency is achieved through the use of variable speed servo motors and an automatic air ring, which minimize power waste during the extrusion process.
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